COMPONENTS
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.However, when there is a special point concerningthe installation, it is indicated.
On the RH side, use the same procedures as on the LH side.
DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE FRONT SEAT ASSY RH
REMOVE FRONT DOOR SCUFF PLATE RH
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE REAR DOOR SCUFF PLATE RH
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE LAP BELT OUTER ANCHOR COVER
REMOVE CENTER PILLAR GARNISH LOWER RH
REMOVE CENTER PILLAR GARNISH UPPER RH
REMOVE FRONT SEAT OUTER BELT ASSY RH
Remove the 2 screws and belt guide.
Remove the nut and the shoulder anchor.
NOTICE:When removing the seat belt pretensioner, operation must be started after 90seconds have passedfrom the time the ignition switch is turned to the LOCK position and thenegative (−) terminal cableis disconnected from the battery.
c. Disconnect the connector.
1. Using a screwdriver, pull the locking button of thepretensioner connector to your side to release thelock.
HINT:Tape the screwdriver tip before use.
d. Remove the 2 bolts and the front seat outer belt assembly.
11. REMOVE FRONT SEAT INNER BELT ASSY RH
Disconnect the connector and clamp.
TMC made:Remove the bolt and the front seat inner belt assembly.
TMMK made:Remove the nut and the front seat inner belt assembly.
12. INSTALL FRONT SEAT INNER BELT ASSY RH
TMC made:Install the front seat inner belt assembly with the bolt.
Torque: 42N·m (420 kgf·cm, 31 ft·lbf)
TMMK made:Install the front seat inner belt assembly with the nut.
Torque: 42N·m (420 kgf·cm, 31 ft·lbf)
13. INSTALL FRONT SEAT OUTER BELT ASSY RH
a. Check the degree of tilt when beginning to lock the ELR.
1. Make sure that the belt cannot be pulled out by over45 degrees of tilt.
NOTICE:Do not disassemble the retractor.
Install the retractor with the 2 bolts.
Torque:7.5 N·m (80 kgf·cm, 66 in.·lbf) (Upper part of retractor)42 N·m (420 kgf·cm, 31 ft·lbf) (Lower part of retractor)
Install the shoulder anchor with the nut.
Torque: 42N·m (420 kgf·cm, 31 ft·lbf)
Install the floor anchor with the bolt.
Torque: 42N·m (420 kgf·cm, 31 ft·lbf)
Check the ELR lock.
1. Check that the seat belt is locked when the seat beltis pulled out quickly with the seat belt installed in thevehicle.
Install front seat outer belt assy RH
DISPOSAL
HINT:When scrapping vehicles equipped with a seat belt pretensioner or disposing of afront seat outer belt (withseat belt pretensioner) always first active the seat belt pretensioner inaccordance with the procedures describedbelow. If any abnormality occurs in the seat belt pretensioner operation,contact the SERVICE DEPT.
of the TOYOTA MOTOR SALES, U.S.A., INC. When disposing of a front seat outerbelt (with seat belt pretensioner)activated in a collision, follow the same procedures given in step 1−d. inDISPOSAL.
CAUTION:
Never dispose of front seat outer belt which has aninactivatedpretensioner.
The seat belt pretensioner produces a sizeableexplodingsound when it activates, so perform operationout−of−door and where it will not create a nuisanceto nearby residents.
When activating a front seat outer belt (with seatbeltpretensioner), perform the operation at least 10 m (33ft) away from the front seat outer belt.
Use gloves and safety glasses when handling a frontseat belt with an activated pretensioner.
Always wash your hands with water after completingoperation.
Do not apply water, etc. to a front seat outer beltwithan activated pretensioner.
When activating the seat belt pretensioner, alwaysuse the specified SST. (09062−00700, 09082−00770)(SRS Airbag Deployment Tool) Perform the operationin a place away from electrical noise.
1. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH(WHEN SCRAPPING VEHICLE DEPLOYMENTMETHOD)
HINT:Check that the battery positive voltage is above 12 V.
a. Check functioning of SST.
CAUTION:When activating the seat belt pretensioner, always use aspecified SST.
1. Connect the SST to the battery.
Connect the red clip of the SST to the battery positive(+) terminal and the black clip to the battery negative(−) terminal.
HINT:Do not connect the yellow connector which will be connectedto the seat belt pretensioner.
2. Check the functioning of SST.
Press SST activation switch, and check that theLED of SST activation switch lights up.
CAUTION:If the LED lights up when the activation switch is notpressed, SST probably malfunctions, so definitely do notuse SST.
b. Disconnect the pretensioner connector.
Remove the front door scuff plate RH
Remove the rear door scuff plate RH
Remove the front door opening trim weather strip RH
Remove the rear door opening trim weather strip RH
Remove the center pillar garnish lower RH
Remove the center pillar garnish upper RH
Disconnect the pretensioner connector as shown inthe illustration.
Install the floor anchor of the seat belt.
c. Install SST.
1. Connect 2 SST, then connect them to the seat beltpretensioner.
NOTICE:To avoid damaging SST connector and wire harness, donot lock the secondary lock of the twin lock.
Move SST at least 10 m (33 ft) away from the frontof the vehicle.
Close all the doors and windows of the vehicle.
NOTICE:Take care not to damage the SST wire harness.
4. Connect SST red clip to the battery positive (+) terminaland the black clip to the negative (−) terminal.
d. Activate the seat belt pretensioner.
Confirm that no one is inside the vehicle or within 10 m (33ft) area around the vehicle.
Press SST activation switch and activate the seat beltpretensioner.
HINT:The seat belt pretensioner operates simultaneously with the LED of SSTactivation switch lighting up.
e. Dispose of the front seat outer belt (with seat beltpretensioner).
CAUTION:
The rear outer belt is very hot when the seat beltpretensioner is activated, so leave it alone forat least 30 minutes after activation.
Use gloves and safety glasses when handling a frontseat outer belt with activated seat belt pretensioner.
Always wash your hands with water after completing theoperation.
Do not apply water, etc. to a front seat outer beltwith activated seat belt pretensioner.
HINT:When scrapping a vehicle, activate the seat belt pretensioner and scrap thevehicle with the activated frontseat outer belt being installed.
2. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHENDISPOSING OF AIRBAG ASSEMBLYDEPLOYMENT METHOD)
NOTICE:
When disposing of a front seat outer belt (with seatbelt pretensioner) only, never use the customer’svehicle to activate the seat belt pretensioner.
Be sure to follow the procedures given on the nextpage when activating the seat belt pretensioner.
a. Remove the front seat outer belt .
HINT:Cut the belt near the seat belt retractor.
b. Check functioning of SST (See step 1−a.).
c. Install SST.
1. Connect 2 SST, then connect them to the seat beltpretensioner.
NOTICE:To avoid damaging SST connector and wire harness, donot lock the secondary lock of the twin lock.
2. Place the front seat outer belt on the ground andcover it with the disc wheel with tire.
NOTICE:Place the front seat outer belt as shown in the illustration.
3. Move SST at least 10 m (33 ft) away from the wheeldisc.
NOTICE:Take care not to damage SST wire harness.
d. Activate the seat belt pretensioner.
Connect SST red clip to the battery positive (+) terminaland black clip to the battery negative (−) terminal.
Check that no one is within 10 m (33 ft) area aroundthe disc wheel.
Press SST activation switch and activate the seatbelt pretensioner.
HINT:The seat belt pretensioner operates simultaneously with theLED of SST activation switch lighting up.
e. Dispose of the front seat outer belt (with seat beltpretensioner).
Remove the disc wheel and SST.
Place the front seat outer belt in a vinyl bag, tie theend tightly and dispose of it in the same way as othergeneral parts.
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Toyota Camry XV30 (2002–2006) Service Manual / Seat / Front seat belt
